Exmark FrontRunner Air-Cooled User Manual

LAZERZ®XSAIR-COOLEDMODELSForSerialNos.790,000&HigherPartNo.4500-376Rev.A

SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage

Safety103-1798103-2076103-4930103-5881103-6700103-7218103-761611

Safety107-2102107-2112109-0872109-1214109-121512

Safety109-1399109-2219109-3148109-7949116-0127116-0404116-099713

Safety107-98661.Fast2.Slow3.Neutral4.Reverse14

SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherLXS35BV605;LXS35BV665;LXS35BV725SystemsEngine•EngineSpecications:SeeyourEngineOwner’s

Specications•HydraulicFilter:Replaceablecartridgetype.P/N103-2146:25microns,Nobypass•Speeds:–0-12.0mph(19.3km/hr)forward.–0-8.0mph(12.9km/hr)reverse.

SpecicationsOverallLength:60inchDeck66inchDeck72inchDeckRollBar-Up81.9inches(208.0cm)83.4inches(211.8cm)85.8inches(217.9cm)RollBar-Down92.5inches(235

OperationProductOverviewFigure41.MotionControlLever5.Controls2.ParkingBrakeLever6.SeatBelt3.Height-of-CutLever7.RollBar4.FuelCap(BothSides)OperationNo

OperationPushtheleverforwardanddowntodisengagethebrake.Theunitmustbetieddownandbrakeengagedwhentransporting.IgnitionSwitchLocatedonrightfueltank.Theig

WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr

Operationof87orhigher.Regulargradeleadedgasolinemayalsobeused;however,combustionchamberandcylinderheadwillrequiremorefrequentservice.SeeEngineOwner’sM

Operationtime.Iftheenginedoesnotstart,allowa60secondcool-downperiodbetweenstartingattempts.Failuretofollowtheseguidelinescanburnoutthestartermotor.7.I

OperationFigure61.HandlesOut(NeutralLock)5.Neutral2.HandlesIn(Neutral)6.Reverse3.FrontofUnit7.NeutralLock4.ForwardDrivingForward1.Releasetheparkingbra

Operationdeckliftassistleverlocatedatthefrontrightcorneroftheoorpan.Note:Whenchangingthecuttingheightpositions,alwayscometoacompletestopanddisengaget

OperationFigure101.Springdiscwasher(conetowardsbolthead)3.3/8nyloc-torqueto30-35ft-lb(41-47N-m)2.Frontrightanti-scalpbracketshown4.3/8-24x2GR8torqueto

OperationImportant:DoNotattempttoturntheunitwhileontheramp,youmaylosecontrolanddriveofftheside.Avoidsuddenaccelerationwhendrivinguparampandsuddendecel

MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so

MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Changethehydrauliclter(Every250hours/yearlyifusingMobil115W50)•Checkthewheelhu

MaintenanceVoltageReadingPercentChargeMaximumChargerSettingsChargingInterval12.6orgreater100%16volts/7ampsNoChargingRequired12.4–12.675–100%16volts/7a

Maintenancemotioncontrolleversmovedoutintheneutrallockposition.Theoperatordoesnotneedtobeintheseattostarttheengine.Trytostartwithoperatorinseat,parkin

IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy

Maintenancearoundtheinnerelementbeforeremoving,sodirtdoesnotgetintotheengine.6.DoNotwashorusepressurizedairtocleanpaperelementorinnerelement.7.Reinsta

Maintenance2.LubricatettingswithonetotwopumpsofNGLIgrade#2multi-purposegungrease.Refertothefollowingchartforttinglocationsandlubricationschedule.Lub

Maintenance4.Removeoneofthespacernutsfromtheaxleassemblyinthecasterwheel.Notethatthreadlockingadhesivehasbeenappliedtolockthespacernutstotheaxle.Remov

MaintenanceChangeHydraulicSystemFilterServiceInterval:Aftertherst250hoursEvery500hours/Yearly(whichevercomesrst)thereafter(Every250hours/Yearlyifusi

MaintenanceAdhesivessuchas“LoctiteRC/609orRC/680”or“Fel-ProPro-LockRetainingIorRetainingII”areusedonthefollowing:Fueltankstuds,wherestudsareinsertedin

Maintenancefrontswivelusinglockingnutinfrontofswivel.Repeatforrightside.11.Recheckthatthe3/4inch(19mm)blockstjustsnuglyunderthebracketsandthatthetens

MaintenanceFigure161.Springidlerpulley3.Rightsideidlerpulley(adjustable)2.FrontofunitDeckBeltTensionSelf-tensioning-Noadjustmentnecessary.BeltGuideAdj

Maintenanceexistsbetweenthespringretainerbracketandtheadjacentnylocnut.Tightenthejamnutabovethetrunnionroller.4.Ifthecorrectgapcannolongerbeachievedbe

Maintenanceupandsupportwithjackstands(orequivalentsupport)justhighenoughtoallowthedrivewheelscanrotatefreely.2.Unhookseatlatchandtiltseatforward.3.Rem

MaintenanceFigure221.Motioncontrolbracket2.Leastresistance(softestfeel)3.Mediumresistance(mediumfeel)4.Mostresistance(rmestfeel)5.T orquenylocnutto20

ContentsIntroduction...3Safety...

MaintenanceCleanGrassBuild-UpUnderDeckServiceInterval:Beforeeachuseordaily1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.R

TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl

TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive.1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow .2.Addoiltothecrankcas

SchematicsSchematicsElectricalDiagramORANGE/BLACK STRIPEDK BLUEWHITETANDK GREENGREY SEAT DELAYMODULE DIODESTARTERSOLENOIDDK. GREENDK. GREENTANBLACKBLA

Schematics44

Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant

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MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL

SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto

SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F

SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c

SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichm

SafetydrivingunderanyobjectsandDoNotcontactthem.•Intheeventofarollover,taketheunittoanAuthorizedServiceDealertohavetheROPSinspected.MaintenanceandStor