Exmark Turf Tracer TT20KCC User Manual

- 5 -1.4.5 Stop the blades when crossing surfaces other than grass, if mower must betilted for transportation, and when transporting the mower to and

- 6 -1.5 MAINTENANCE AND STORAGE1.5.1 For engine maintenance, follow the engine manufacture’s recommendationsprecisely as stated in the engine manual.

- 7 - 1.6 RIDING ATTACHMENTSUse only Exmark riding attachments. The use of other than Exmark riding attachmentsmay create a hazardous condition res

- 8 -PART NO. 1-303508LOCATION: On Top RH Surfaceof Mower DeckPART NO. 1-303517LOCATION: LH Side of Rear Surface of Engine DeckPART NO. 1-51374

- 9 -2. SPECIFICATIONS2.1 MODEL NUMBER:Serial Nos. 320,000 & Higher: TT23KCC; TT23KAC; TT20KCC2.2 ENGINE2.2.1 Engine Specifications: See your Eng

- 10 -2.9 MOWER DECK2.9.1 Model Numbers: Serial Nos. 320,000 and higher: FMD604 and FMD524NOTE: Turf Tracer units 320,000 and higher can only be us

- 11 -3.2.1 Remove battery cover from machine. Disconnect the battery cables (negative(black) cable first) and remove battery. DANGERPOTENTIAL H

- 12 -3.4 DRIVE WHEELS3.4.3 Check air pressure in drive tires; recommended pressure is 12-16 psi.Measure circumference of each drive tire. Adjust tir

- 13 -3.5.5 Mower Deck Stationary Idler Installation:Locate the two holes along the back center section of the deck (See Figure 2)and install the stat

- 14 -4. OPERATION INSTRUCTIONS4.1 Controls4.1.1 Operator Presence Control (OPC) Levers: Located on the upper handleassembly directly above the handl

WARNINGPOTENTIAL HAZARD♦ This product is a piece of power equipment.WHAT CAN HAPPEN♦ Failure to follow safe operating practices can result

- 15 -4.1.8 Ignition Switch: Located on the control console left side. The ignition switch isused to start and stop the engine. The ignition switch

- 16 -On a cold engine, place the throttle midway between the “Slow” and “Fast”positions and place the choke in the “On” position. On a warm engine,

- 17 -FIGURE 4DRIVE LEVER, NEUTRAL LOCK LATCH OPERATION4.3.4 Drive Wheel Engagement/Turning: With drive levers locked in neutral, shiftspeed control l

- 18 -4.4 TRANSPORTING WARNINGPOTENTIAL HAZARD♦ Loading the mower onto a trailer without strongenough or properly supported ramps could bedangerou

- 19 -5.1.1 Check engine oil level.Service Interval: See Engine Owner's Manuala) Stop engine, wait for all moving parts to stop and make sure un

- 20 -d) Clean out any grass build-up from underside of deck and in deckdischarge chute.e) Inspect blades and sharpen or replace as required.f) If bla

- 21 -Try to start with OPC levers depressed, speed control lever in neutraland PTO engaged - starter MUST NOT crank.b) Check OPC circuits. Clear the

- 22 -c) Drain oil while engine is warm from operation.d) Oil drain valve is located on the right hand side of Kohler engines and theleft hand side fo

- 23 -WARNINGPOTENTIAL HAZARD♦ Hydraulic fluid escaping under pressure can penetrateskin and cause injury.WHAT CAN HAPPEN♦ Fluid accidentally inject

- 24 -CHARGE PUMP CAPLOOSEN 1-1/2TURNS ONLY5.1.11 Hydraulic system air purge procedure.Air must be purged from the hydraulic system when any hydraulic

- i -EXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will ge

- 25 -a) Stop engine, wait for all moving parts to stop, and remove key. Check airpressure in tires; recommended tire pressure is: rear, 12-16 psi;

- 26 -b) Disassemble the caster wheels, pry out seals, and inspect bearings forwear or damage and replace if necessary.c) Pack the bearings with NGLI

- 27 -c) Shoulder bolts in ends of speed control crank.e) OPC lever setscrews.f) Electric clutch retaining bolt.g) Pump drive idler pivot bolt.Adhesiv

- 28 -FIGURE 7CUTTING HEIGHT ADJUSTMENTFIGURE 8ANTI-SCALP ROLLER BOLT INSTALLATIONANTI-SCALP ROLLER ADJUSTMENTCUTTING HEIGHT ADJUSTMENTb) Adjust anti-

- 29 -5.2.4 Blade drive belt tension:No adjustment necessary.5.2.5 Hydro Drive Linkage Adjustment:a) Adjust Speed Control Linkage and Neutral Safety S

- 30 -4. Loosen the nut against the neutral control linkage yoke as shown inFigure 10.5. Adjust the neutral control linkage until the respective drive

- 31 -4. The spring that keeps tension on the knob should normally not needadjustment. However, if adjustment is needed, adjust to where lengthof sp

- 32 -6. WASTE DISPOSAL6.1 MOTOR OIL DISPOSALEngine oil and hydraulic oil are both pollutants to the environment. Dispose of usedoil at a certified r

- 33 -g) Check for loose or faulty wiring connections. If it is necessary to disconnectwire connectors, Do Not pull on the wires.h) Check for corrosi

- 34 -8. HYDRAULIC SCHEMATIC

- ii -CONGRATULATIONS on the purchase of your Exmark Mower. This product has beencarefully designed and manufactured to give you a maximum amount of

- 35 -9. WIRING DIAGRAMS

- 36 -10. WARRANTYLimited WarrantyExmark Commercial Turf EquipmentExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agre

- 37 -As a condition to this warranty, customer shall have read the operator's manual and shall havecompleted and returned to Exmark Warranty Com

- 38 -THIS IS A 15° SLOPETHIS IS A 10° SLOPETHIS IS A 5° SLOPEALIGN THIS EDGE WITH A VERTICAL SURFACE(TREE, BUILDING, FENCE POST, POLE ETC.)EXAMPLE: C

®MFG. CO. INC.SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z®LAZER Z® HPLAZER Z® XP TURF RANGER®TURF TRACER®TURF TRACER® HPMETRO®METRO® HP

- iii - TABLE OF CONTENTS1. SAFETY...PAGE1.1 Safety Alert

- 1 -1.SAFETY1.1 SAFETY ALERT SYMBOLThis SAFETY ALERT SYMBOL is used both in this manual and on the machine toidentify important safety messages whi

- 2 -1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones, and other foreign objects which m

- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge ca

- 4 -1.4 OPERATIONAlthough hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these fac