Exmark Metro User Manual

- 5 -1.5.4 Store fuel in a container specifically designed for this purpose. Store the fuelcontainer in a cool, dry place.1.5.5 Keep the mower and fu

- 6 -PART NO. 403143LOCATION: Right Rear of Engine DeckKOHLER, 13 HP KAW, & 10.5 B&SPART NO. 323688LOCATION: Console12.5 HP KAW, KOHLER &

- 7 -2. SPECIFICATIONS 2.1 MODEL NUMBER:Serial Nos. 220,000 & HigherM3211B; M3213KA; M3613KA; M3613KC; M3615KA; M4815KC; M4815KA; M4817KA2.2 ENG

- 8 -2.6.2 Speed range:1st 2.0 mph (3.22 km/h) 4th 4.1 mph (6.60 km/h)2nd 2.7 mph (4.35 km/h) 5th 6.2 mph (9.98 km/h)3rd 3.5 mph (5.63 km/h) Rev 3.1 m

- 9 -2.11 TORQUE REQUIREMENTSBOLT LOCATION TORQUEBlade/Cutter Housing Spindle Bolt ...75-80 ft-lbs.Caster Bracket Mou

- 10 -IMPORTANT: If the mower has been completely assembled and the handleposition is changed, it will be necessary to readjust the drive and brakelin

- 11 -FIG 412.5 HP KAWASAKI SPEED CONTROL(THROTTLE CABLE HOOK-UP)FIG 5B&S 10.5 HP SPEED CONTROL(THROTTLE CABLE HOOK-UP)FIG 615 & 17 HP KAWASAK

- 12 -e) Check that the choke adjusting screw just comes in contact with the choke leverwhen throttle control is in the full throttle position. (B&

- 13 -FIG. 8THIS CLEARANCE SHOULD BE EQUAL FIG. 7 SHIFTER LEVER TO TRANSMISSION FIG. 9THIS CLEARANCE SHOULD BE EQUAL 3.8.

- 14 -FIG. 11NEUTRAL LOCKLEVER CLEARANCENOTE: Neutral lock/park brake latch clearance should be checked whenthere is a slight upward force placed on t

i WARNINGThe engine exhaust from this productcontains chemicals known to the State ofCalifornia to cause cancer, birth defects,or other repro

- 15 - 3.8.8 Route the long, unattached wiring harness lead up the left hand side of the handleand connect the two leads, in any order, to the ope

- 16 -FIG. 13DRIVE LEVER, NEUTRAL LOCK/PARK BRAKE LATCH OPERATION4.1.4 Operator Presence Control (OPC) Levers:Located on the upper handle assembly dir

- 17 -4.1.8 Transmission Shift Lever:Located under the control console and behind the fuel tank. It shifts the 5-speedtransmission into five forward g

- 18 -Do not add oil to gasoline.Do not overfill fuel tank. Never fill the fuel tank so that the fuel level rises above alevel that is ½” below the bo

- 19 - 4.3 OPERATING INSTRUCTIONS4.3.1 Read the Engine Owner's Manual carefully for detailed operating instructions andmaintenance regarding the

- 20 -4.3.4 Drive Lever/Neutral Lock/Park Brake Latch Operation:To lock the drive levers in “neutral” squeeze the drive levers back to the neutralposi

- 21 - 4.4 TRANSPORTING WARNINGPOTENTIAL HAZARD♦ Loading the mower onto a trailer without strongenough or properly supported ramps could bedangero

- 22 - WARNINGPOTENTIAL HAZARD♦ The engine can become very hot.WHAT CAN HAPPEN♦ Touching a hot engine can cause severe burns.HOW TO AVOID THE HAZA

- 23 -a) Disengage blades.b) Stop engine and remove spark plug wire(s).c) Raise deck, support properly using safety precautions.d) Clean out any grass

- 24 -5.1.6 Check for loose hardware.Service Interval: Dailya) Stop engine and remove spark plug wire(s).b) Visually inspect machine for any loose ha

iiEXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will get t

- 25 -f) Check for side play caused by bearing wear on the input and output shafts ofthe transmission. Replace bearings if necessary.g) Remove the six

- 26 -c) Replace 5-speed gearbox grease yearly. Use 18 oz. Of Peerless grease(Part No. 788067). See Section 5.1.10.d) Lubricate pivot points with a sp

- 27 -5.1.20 Dielectric grease is used on all blade type electricalconnections to prevent corrosion and loss of contact. 5.2 ADJUSTMENTS5.2.1 Adjustin

- 28 - FIG. 15 FIG. 16 CASTER HEIGHT ADJUSTMENT AXLE HEIGHT ADJUSTMENTThese models have fiv

- 29 -b) To tighten transmission belt, loosen the 3/8" nyloc nut on transmission beltidler pulley. Slide bolt inward in slot and retighten nyloc

- 30 -e) Check belt guide under the engine deck to see that it is properly set. (SeeSection 5.2.7). Also check the blade brake adjustment. (See Sect

- 31 -5.2.11 Shifter detent adjustment - Transmission shifter detent can be adjusted by adjustingthe setscrew on the back side of transmission located

- 32 -5.2.15 Adjust throttle lever tension (B&S Engines only).a) Stop engine.b) Tension in throttle levers can be increased or decreased by adjust

- 33 -NOTE: After carefully checking the previous steps, attempt to start theengine. If it does not start, contact your authorized Exmark service deal

- 34 -8. WIRING DIAGRAMS

iiiCONGRATULATIONS on the purchase of your Exmark Mower. This product has beencarefully designed and manufactured to give you a maximum amount of depe

- 35 -9. WARRANTYLimited Warranty Exmark Commercial Turf Equipment Exmark Mfg. Co. Inc. ("Exmark") warrants onthe terms and conditions herei

- 36 -As a condition to this warranty, customer shall have read the operator's manual and shall have returned toExmark, within the prescribed tim

- 37 -SERVICE RECORD Date Description of Work Done Service Done By

- 38 -THIS IS A 15° SLOPETHIS IS A 10° SLOPETHIS IS A 5° SLOPEALIGN THIS EDGE WITH A VERTICAL SURFACE(TREE, BUILDING, FENCE POST, POLE ETC.)EXAMPLE: C

SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z™LAZER Z™ HPTURF RANGER®TURF TRACER®TURF TRACER® HPVIKING HYDROMETRO™METRO™ HPSELF STEERING

ivTABLE OF CONTENTS1. SAFETY PAGE1.1 Safety Alert Symbol... 11.2 Train

- 1 -1. SAFETY1.1 SAFETY ALERT SYMBOLTHIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL ANDON THE MACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WH

- 2 - WARNINGPOTENTIAL HAZARD♦ Engine exhaust contains carbon monoxide, which isan odorless deadly poison.WHAT CAN HAPPEN♦ Carbon monoxide

- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge ca

- 4 -is responsible for safe operation on slopes. See inside back cover to determinethe approximate slope angle of the area to be mowed.1.4.5 Stop the