Exmark TT4817KAC User Manual

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Summary of Contents

Page 2 - WARNING

- 5 -1.4.4 Use EXTREME caution when mowing and/or turning on slopes as loss of tractionand/or control could occur. Mow across slopes with walk behind

Page 3 - PROGRAM

- 6 -1.4.17 Be aware of the mower discharge direction and do not point it at anyone.1.4.18 Do NOT operate the mower under the influence of alcohol or

Page 4 - OPERATOR'S MANUAL

- 7 - WARNINGPOTENTIAL HAZARD♦ Hydraulic fluid escaping under pressure can penetrateskin and cause injury.WHAT CAN HAPPEN♦ Fluid accidental

Page 5

- 8 -PART NO. 1-303517LOCATION: Left Side of Rear Surface of Engine DeckPART NO. 1-403005LOCATION: RH & LH Corners

Page 6 - CAUTION

- 9 -36” DecksPART NO. 1-413206LOCATION: Top of Cutter Deck Under Center Belt ShieldPART NO. 103-1798LOCATION: RH Side

Page 7

- 10 -48” & 52” DecksPART NO. 1-413327LOCATION: Top Center of Cutter Deck Under Center Belt ShieldPART NO. 1-323540LOCATION: Fr

Page 8

- 11 -2. SPECIFICATIONS2.1 MODEL NUMBER:Serial Nos. 320,000 & Higher: TT3615KA; TT4817KA; TT5217KA; TT3615KAC;TT4817KAC; TT5217KAC; TT4817KAEC; TT

Page 9

- 12 -2.9 TIRES36” Drive 48” & 52” Drive Front CasterPneumatic (Air-Filled) Pneumatic (Air-Filled) Semi-PneumaticSize 16 x 6.50-8 16 x 7.50-8 9 x

Page 10

- 13 - 2.12 TORQUE REQUIREMENTSBOLT LOCATION TORQUEBlade Mounting Bolt ... 115-120 ft-lbs.Cutter H

Page 11 - 1.5 MAINTENANCE AND STORAGE

- 14 -CAUTIONPOTENTIAL HAZARD♦ If the ignition is in the “ON” position there is potentialfor sparks and engagement of components.WHAT CAN HAPPEN♦ Sp

Page 12 - WARNING

ii WARNINGPOTENTIAL HAZARD♦ This product is a piece of power equipment.WHAT CAN HAPPEN♦ Failure to follow safe operating practices can resu

Page 13

- 15 -3.9 Route the throttle cable along the right side of the upper handle, under the fuel tanksupport, and position the cable on the left side of th

Page 14

- 16 -3.12 Connect the lower end of the speed control linkage to the speed control cranklocated at the top rear of the fuel tank support. Secure with

Page 15

- 17 -FIGURE 6ECS HANDLESDRIVE LEVER LINKAGE INSTALLATION3.14 Connect wiring harness.For recoil start models: Route the long unattached portion of th

Page 16 - 2. SPECIFICATIONS

- 18 - 4. OPERATION INSTRUCTIONS4.1 Controls4.1.1 Operator Presence Control (OPC) Levers: Located on the upperhandle assemblydirectly above the handle

Page 17 - 2.11 DIMENSIONS

- 19 -4.1.7 Throttle Control: Located on the control console’s right side. The throttle is used tocontrol engine speed. Moving the throttle control

Page 18 - DANGER

- 20 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammable andhighly explosive.WHAT CAN HAPPEN♦ A fire or explosion

Page 19

- 21 -4.2.2 Refer to Maintenance and Adjustment Section 5 and perform all of the necessaryinspection and maintenance steps.4.2.3 Familiarize yourself

Page 20

- 22 - CAUTIONPOTENTIAL HAZARD♦ If the neutral lock latches are not completely engaged the drivelevers could unexpectedly slip into the forw

Page 21

- 23 -4.3.6 To Stop: Squeeze drive levers back to the neutral position. Move neutral locklatches into the neutral lock position and release drive lev

Page 22

- 24 -5. MAINTENANCE & ADJUSTMENTS5.1 PERIODIC MAINTENANCE WARNINGPOTENTIAL HAZARD♦ If you leave the key in the ignition switch, someonecould s

Page 23 - 4. OPERATION INSTRUCTIONS

iiiEXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will get

Page 24 - 4.2 Pre-Start

- 25 -5.1.3 Clean grass build-up under deck and check mower blades.Service Interval: Daily CAUTIONPOTENTIAL HAZARD♦ Raising the mower deck for

Page 25 - DANGER

- 26 -FIGURE 8BLADE BOLT INSTALLATION5.1.4 Check safety interlock system.Service Interval: Dailya) For your safety, your Exmark mower is equipped wi

Page 26 - 4.3 OPERATING INSTRUCTIONS

- 27 -5.1.7 Change engine oil.Service Interval: See Engine Owner's ManualNOTE: Change oil after first five (5) hours of operation. Follow engin

Page 27 - CAUTION

- 28 -5.1.9 Change hydraulic system filter.Service Interval: After First 250 hrs, then yearly thereafter.Note: Use only Exmark Part No. 513211 for Su

Page 28 - DANGER

- 29 -d) Thoroughly clean the area around each of the charge pump housings.FIGURE 9CHARGE PUMP LOCATIONe) To “prime” charge pump, loosen two hex socke

Page 29 - 5.1 PERIODIC MAINTENANCE

- 30 -b) Engage PTO lever.c) Look through the round hole in the left rear corner of the engine deck toinspect blade clutching belt tension. Bolt on b

Page 30

- 31 -a) Stop engine and wait for all moving parts to stop. Remove ignition key orspark plug wire(s).b) Remove cooling shrouds from engine and clean

Page 31

- 32 -Note: To prevent damage due to freezing, battery should be fully charged beforeputting away for winter storage.a) Check the voltage of the batt

Page 32

- 33 -FIGURE 10CUTTING HEIGHT ADJUSTMENTFIGURE 11ANTI-SCALP ROLLER BOLT INSTALLATIONANTI-SCALP ROLLER AND CUTTING HEIGHT ADJUSTMENTc) Adjust anti-scal

Page 33 - F (0° C) or

- 34 -FIGURE 12BLADE ENGAGEMENT LINKAGE5.2.3 PTO Safety Switch: Mounted to a tab on the inside lefthand side of the fuel tanksupport.a) Stop engine a

Page 34 - TURNS ONLY

ivCONGRATULATIONS on the purchase of your Exmark Mower. This product has beencarefully designed and manufactured to give you a maximum amount of depen

Page 35 - PIVOT POINT

- 35 -1. Raise the rear of the machine up onto jack stands high enough to raisethe drive wheels off of the ground.2. Start the engine and move the thr

Page 36

- 36 -neutral, until left wheel stops rotating forward. Turn the rear nut anadditional 1/2 turn and tighten the front nut making sure not to put a bi

Page 37

- 37 - STANDARD PISTOL GRIP HANDLES ECS HANDLESFIGURE 16 DRIVE LEVER AND LATCH IN NEUTRAL POSITION3. Make this adjustment for both

Page 38

- 38 -6.2 BATTERY DISPOSAL DANGERPOTENTIAL HAZARD♦ Battery electrolyte contains sulfuric acid, which ispoisonous and can c

Page 39

- 39 -h) Check that the spark plug wire(s) are properly connected.i) Check for loose or faulty wiring connections. If it is necessary to disconnectwir

Page 40

- 40 -8. WIRING DIAGRAMS

Page 41

- 41 - 9. HYDRAULIC DIAGRAM

Page 42 - 6. WASTE DISPOSAL

- 42 -10. WARRANTYLimited WarrantyExmark Commercial Turf EquipmentExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agre

Page 43 - 7. TROUBLE SHOOTING

- 43 -As a condition to this warranty, customer shall have read the operator's manual and shall havecompleted and returned to Exmark Warranty Com

Page 45 - 8. WIRING DIAGRAMS

vTABLE OF CONTENTS1. SAFETY ...PAGE1.1 Safety Alert Symbol

Page 46 - 9. HYDRAULIC DIAGRAM

- 45 -SERVICE RECORD Date Description of Work Done ServiceDone By

Page 47 - 10. WARRANTY

- 46 -THIS IS A 15° SLOPETHIS IS A 10° SLOPETHIS IS A 5° SLOPEALIGN THIS EDGE WITH A VERTICAL SURFACE(TREE, BUILDING, FENCE POST, POLE ETC.)EXAMPLE: C

Page 48

SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z®LAZER Z® HPLAZER Z® XP TURF RANGER®TURF TRACER®TURF TRACER® HPMETRO®METRO® HPVIKING HYDRO U

Page 49

- 1 -1. SAFETY1.1 SAFETY ALERT SYMBOLThis SAFETY ALERT SYMBOL is used both in this manual and on the machine toidentify important safety messages wh

Page 50 - SERVICE RECORD

- 2 -1.3.4 Thoroughly inspect the area where the equipment is to be used and remove allstones, sticks, wires, bones and other foreign objects which ma

Page 51 - FOLD ALONG APPROPRIATE LINE

- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge ca

Page 52 - SEE EXMARK’S COMPLETE

- 4 -1.4 OPERATIONAlthough hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these fac

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