Exmark lazer Z 790 User Manual

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LAZERZ®
ADV ANTAGESERIES
MODELS
ForSerialNos.
790,000&Higher
PartNo.4500-509Rev.B
Page view 0
1 2 3 4 5 6 ... 59 60

Summary of Contents

Page 1 - ADV ANTAGESERIES

LAZERZ®ADV ANTAGESERIESMODELSForSerialNos.790,000&HigherPartNo.4500-509Rev.B

Page 2 - AllRightsReserved

SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou

Page 3 - Introduction

SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage

Page 4 - Contents

Safety107-2102107-2112109-3148109-72321.Fast3.Neutral2.Slow4.Reverse109-7330109-792912

Page 5 - SafeOperatingPractices

Safety109-84831.Throttle–fast3.Choke–on2.Throttle–slow4.Choke–off109-9361DeckDriveBeltRouting109-9477116-0090116-01571.SeeOperator’smanual116-0165116-

Page 6

Safety116-0211116-07521.Latch2.Unlatch116-0906ForKawasakiLiquid-CooledOnlyMessageDisplay1.Fuel6.Hourmeter2.Empty7.PTO3.Half8.Parkingbrake4.Full9.Neutr

Page 7

SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherLZAS20BV484;LZAS20KC484;LZAS23KC524;LZAS25KC604;LZAS26LKA604;LZAS27KC524;LZAS27KC604;L

Page 8 - SlopeOperation

SpecicationsOperatorControls•SteeringandMotionControl:Note:Motioncontrolleversareadjustabletotwoheights.–Separatelevers,oneachsideoftheconsole,contro

Page 9 - MaintenanceandStorage

Specications•BladeSize:(3ea.)–48inchDeck:16.25inches(41.3cm)–52inchDeck:18.00inches(45.7cm)–60inchDeck:20.50inches(52.1cm)–72inchDeck:24.50inches(62.

Page 10

SpecicationsTreadWidth:(CentertoCenterofTires,Widthwise)48inchDeck52inchDeckDriveWheels36.2inches(91.9cm)36.2inches(91.9cm)CasterWheels32.8inches(83.

Page 11 - SafetyandInstructionalDecals

ProductOverview*60inchunitswhichalreadyhaveanundertoeboardmountweightasstandardrequires116-1238fronttoeboardtopmountkitinsteadof116-1173.TorqueRequire

Page 12 - 4.Reverse

WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr

Page 13 - 1.SeeOperator’smanual

OperationOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.ControlsMotionControlLeversThemotioncontrolleverslocate

Page 14

OperationPulltheleverupandrearwardtoengagethebrake.Depressthereleasebuttonandpushdownwardtodisengagethebrake.Figure71.Releasebutton2.ParkbrakeTheunitm

Page 15 - Specications

OperationFuelGaugeLocatedontherightconsoleinthemessagedisplay(seeFigure6andFigure9).Thefuellevelisshownonabardisplay.Theindicatorlightappearswhenthefu

Page 16

OperationFigure111.Green3.Red2.Yellow4.BardisplayWarningBuzzer(KawasakiLiquid-CooledOnly)Locatedonthesideoftherighthandconsole(seeFigure6).Thebuzzeris

Page 17 - Dimensions

Operation3.Pulltheknobandrotate90°toholdintheunlatchedpositiontolowertherollbar.4.Toreturntotheoperateposition,raisetherollbar,andthenrotateknobs90°so

Page 18

OperationDANGERAnuncovereddischargeopeningwillallowobjectstobethrowninanoperator’sorbystander’sdirection.Also,contactwiththebladecouldoccur.Thrownobje

Page 19 - ProductOverview

OperationFigure151.Neutrallockposition(handlesout)4.Forward2.Neutraloperateposition(handlesin)5.Neutral(operate)3.FrontofUnit6.ReverseDrivingForward1.

Page 20 - Operation

OperationSeethedecalonthesideofthedeckliftplateforcutheights.6.Pushthedeckliftpedal,releasethetransportlockandallowthedecktolowertothecuttingheight.Ad

Page 21

OperationWARNINGLoadingaunitonatrailerortruckincreasesthepossibilityofbackwardtip-over.Backwardtip-overcouldcauseseriousinjuryordeath.•Useextremecauti

Page 22

MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so

Page 23 - OperatingInstructions

IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy

Page 24

MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Changethehydrauliclteranduid.•Checkthewheelhubslottednuttorquespecications.•

Page 25

MaintenanceVoltageReadingPercentChargeMaximumChargerSettingsChargingInterval11.7–12.00–25%14.4volts/4amps3Hours11.7orless0%14.4volts/2amps6HoursorMore

Page 26

Maintenancelockposition.Theoperatordoesnotneedtobeintheseattostarttheengine.Trytostartwithoperatorinseat,parkingbrakedisengaged,PTOdisengagedandmotion

Page 27 - Transporting

MaintenanceManualforadditionalinformation.)1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Loosenretainingclipsandremoveair

Page 28

MaintenanceCheckTirePressuresServiceInterval:Every50hours1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Checktirepressurei

Page 29 - Maintenance

Maintenance6.PackthebearingswithaNGLIgrade#1multi-purposegrease.7.Insertonebearing,onenewsealintothewheel.Note:Seals(ExmarkP/N103-0063)mustbereplaced.

Page 30 - PeriodicMaintenance

MaintenanceCAUTIONRaisingthemowerdeckforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmay

Page 31 - CheckSafetyInterlock

MaintenanceCheckEngineCoolantLevel(KawasakiLiquid-CooledOnly)ServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Makesureun

Page 32 - ServiceAirCleaner

MaintenanceWARNINGEnginecompartmentcontainsopenbeltdrives,fans,andotherrotatingcomponentsthatcancauseinjury.Fingers,hands,looseclothing,orjewelrycange

Page 33 - CheckHydraulicOilLevel

MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya

Page 34 - LubricateCasterWheelHubs

ContentsIntroduction...3Safety...

Page 35

MaintenanceFigure291.Whizlocknut3.Jamnut2.Adjusterscrew4.Yoke11.Thebacktipsofthesidebladesshouldmeasure31/4inches(8.3cm).Finetunerearadjustersasrequir

Page 36 - TorqueSpecication

MaintenanceFigure311.Panhardrod(rightsideonly)2.Deckstrut3.Reardeckliftattachmentshoulderboltandnut.4.Frontdeckliftattachmentshoulderboltandnut.7.Disc

Page 37

MaintenanceFigure32LeftHandBrakeShown1.Cableanchor7.Pullcablethreadedrodthisdirection2.Threadedrod8.Holdthreadedrodhere3.Pushleverthisdirection9.Swive

Page 38

MaintenanceWARNINGEnginemustberunninganddrivewheelsmustbeturningsoparkbrakeadjustmentcanbeperformed.Contactwithmovingpartsorhotsurfacesmaycausepersona

Page 39 - Adjustments

MaintenanceFigure341.Doublenuts8.Shutoffunit.Removejumperwirefromwireharnessandplugconnectorintoseatswitch.9.Removethejackstands.10.Raisethedeckandre-

Page 40 - DeckRemoval

MaintenanceFigure371.Bolts4.Nuts2.Controllever5.Slottedholes3.Controlarmshaft2.Movethecontrollevertothenextsetofholes.Securetheleverwiththetwobolts.3.

Page 41 - AdjustingtheParkingBrake

Maintenancebrakehasworntothepointwheretheclutchnolongerengagesconsistently,theshimcanberemovedtoextendtheclutchlife.Figure401.Armature5.Brakespacer2.F

Page 42

MaintenanceE.Usinga0.010inchthickfeelergauge,verifythatagapispresentbetweentherotorandarmaturefaceonbothsidesofthebrakepoleasshown.(Duetothewaytheroto

Page 43 - Adjustment

MaintenanceRemovingdebrisfromthehydrofancoolingguardswillallowthehydrosystemtoruncoolerandimprovethelifeofthehydrosystem.1.Stopengine,waitforallmoving

Page 44

TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl

Page 45 - ClutchShim

SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto

Page 46

TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive1.Reducethegroundspeed.2.Aircleanerisdirty.2.Cleanorreplacetheaircleanerelem

Page 47 - Cleaning

TroubleshootingProblemPossibleCauseCorrectiveAction1.Drivebeltisworn,looseorbroken.1.Checkthebelttension.2.Deckbeltisworn,looseorbroken.2.Installnewde

Page 48

SchematicsSchematicsElectricalDiagram—Air–CooledG008587PTO SWITCHSEAT SWITCHIGNITION SWITCHFUSE BLOCKREGULATORGROUNDPTO CLUTCHSTART RELAYLH NEUTRAL S

Page 49 - Troubleshooting

SchematicsElectricalDiagram—Liquid–CooledPTO SWITCHSEAT SWITCHIGNITION SWITCHFUSE BLOCKREGULATORGROUND PTO CLUTCHSTART RELAYSTARTREDHOUR METER/MODULEL

Page 50

SchematicsElectricalLogicSchematic—Air-CooledBNBNBUBKYWTPKBNPKORGNS RPK PKPKLTGRGYGYPKVBN VORGNORRPKRBKGNDPKBKBNBNBK PKBKGND15AF4GYRIBAWVBUVVBK+S-FUEL

Page 51

SchematicsElectricalSchematic—Liquid-Cooled2R AI3124A474 165A316BCBB82 3 54512SSW1(IGNITION)KEY SWIgnition switch terminal locations viewed

Page 52 - Schematics

SchematicsHydraulicDiagram56

Page 53

General Warranty Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them

Page 56

SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F

Page 57 - part on these

MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL

Page 58

SafetyCAUTIONFueltankventislocatedinsidetherollbartube.Removingormodifyingtherollbarcouldresultinfuelleakageandviolateemissionsregulations.•DoNotremov

Page 59

Safety•Beawareofthemowerdischargepathanddirectdischargeawayfromothers.•DoNotoperatethemowerundertheinuenceofalcoholordrugs.•Useextremecarewhenloading

Page 60

SafetyWARNINGThereisnorolloverprotectionwhentherollbarisdown.Wheelsdroppingoveredges,ditches,steepbanks,orwatercancauserollovers,whichmayresultinserio

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