Exmark eXmark Lazer Z DS-Series LZDS User Manual

LAZERZ®DS-SERIESForSerialNos.312,000,000&HigherLazerZ(LZDS)UnitsPartNo.4501-041Rev.A

SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou

SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage

Safety103-0223103-0261103-1798103-2076103-7218107-210212

Safety109-0872109-1214109-1215109-1399109-2219109-226313

Safety109-2264109-2478109-2951109-314814

Safety116-0127116-0404116-0997116-2643116-3303116-5074116-51851.PTO–engage2.PTO–disengage117–271815

Safety19426-8788119426-87903107-98661.Fast3.Neutral2.Slow4.Reverse16

SpecicationsSpecicationsModelNumbersSerialNos:312,000,000andHigherLZDS902K605;LZDS902K725SystemsEngine•EngineSpecications:SeeyourEngineOwner’sManua

Specications–Movingmotioncontrolleversoutward(inslots)locksthedrivesysteminneutral.•PTOEngagementSwitch:Engageselectricclutch(todrivebelt)whichengage

SpecicationsDimensionsOverallWidth:60inchDeck72inchDeckWithoutDeck53.5inches(135.9cm)61.5inches(156.2cm)DeectorUp61.4inches(156.0cm)74.3inches(188.7

WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr

OperationProductOverviewFigure41.Motioncontrollevers5.EngineControls(rightconsole)2.Parkingbrake6.Seatbelt3.Heightofcutadjustment7.RolloverProtectionS

Operationandmovingthethrottlelevertotherearwilldecreaseenginespeed.Movingthethrottleforwardintothedetentisfullthrottle.BrakeLeverLocatedonleftsideofun

OperationPTOEngagementSwitchLocatedonrightfueltank.Switchmustbepulledout(up)toengagetheblades.Switchispushedintodisengagetheblades.Note:Iftheengineove

OperationImportant:DoNotusekeroseneorgasolineinsteadofdieselfuel.Failuretoobservethiscautionwilldamagetheengine.DoNotoverllfueltank.Fillthefueltankto

Operation7.Turnignitionswitchtothe“ON”position.Depresstheglowplugswitchandtheglowpluglightwillturnon.Holdswitchasrequiredbychartbelow .Turntheignition

OperationDrivingtheMachineCAUTIONMachinecanspinveryrapidlybypositioningonelevertoomuchaheadoftheother.Operatormaylosecontrolofthemachine,whichmaycause

OperationToturnright,releasepressureontheRHmotioncontrolleverandtherearofthemachinewillmovetowardstherearandtotheright.Toturnleft,releasepressureonthe

Operation7.Besuretherollerboltsareinstalledwiththespringdiscwasherbetweentheheadoftheboltandthemountingbracket.Note:Thefootoperateddeckliftassistlever

Operationtruck.Steeperanglesmayalsocausetheunittotipbackward.Ifloadingonornearaslope,positionthetrailerortrucksoitisonthedownsideoftheslopeandtherampe

MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so

IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy

MaintenanceMaintenanceServiceIntervalMaintenanceProcedureEvery500hours•Checkthewheelhubslottednuttorquespecications.•Checkthewheellugnuts.•Changetheh

Maintenance7ampsorlesstoavoiddamagingthebattery(seechartforrecommendedchargersettings).VoltageReadingPercentChargeMaximumChargerSettingsChargingInterv

MaintenanceFigure131.Positive(+)cableondischargedbattery2.Positive(+)cableonboosterbattery3.Negative(–)cableontheboosterbattery4.Negative(–)cableonthe

MaintenanceWARNINGIncorrectinstallationofthebladeorcomponentsusedtoretainthebladecanbedangerous.Failuretousealloriginalcomponentsandassembledasshownco

MaintenancetheEngineOwner'sManualforadditionalinformation.)Every600hours—Replacetheaircleanerelements.(Mayneedmoreoftenundersevereconditions.Seet

Maintenance2.Checktirepressureindrivetires.3.Inatedrivetiresto10psi(69kPa).4.Semi-pneumaticcastertiresdonotneedtobeinated.Note:DoNotaddanytypeoftire

MaintenanceWheelHub-SlottedNutTorqueSpecicationServiceInterval:Aftertherst100hoursEvery500hoursthereafterTorquetheslottednutto211-260ft-lb(286-352N-

Maintenance(bushingsarelocatedtotheinsideoftheangebearings).LubricateMotionControlBronzeBushingsServiceInterval:Every160hours1.Stopengine,waitforallm

Maintenance6.Raisetherearofmachineupandsupportwithjackstands(orequivalentsupport)justhighenoughtoallowdrivewheelstoturnfreely.7.Startengineandmovethro

MaintenanceFigure171.Oildipstick2.Draincock4.Reinstallalldrainplugsandhosesandtightendraincock.5.Fillradiatorwitha50/50mixofwaterandDex-Cool©coolantas

ContentsIntroduction...3Safety...

Maintenance•Fueltankbulkheadttingnuts.•Boltsretainingstubshafttoengineywheel.Adhesivessuchas“LoctiteRC/609orRC/680”or“Fel-ProPro-LockRetainingIorRet

Maintenancethechainboltsinthedeckliftarmsmakingsuretheydon’tmovewhiletightening.9.Loosenthefournutswhichsecurethefrontswivels(twoperside)untilthefront

MaintenanceFigure191.Frontofunit2.AlignmentholesFigure201.Springidlerpulley3.Rightsideidlerpulley(adjustable)2.FrontofunitAlternatorBeltTensionStopeng

MaintenanceCAUTIONRaisingthemowerdeckforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmay

MaintenanceElectricClutchAdjustmentNoadjustmentnecessary.Howeverwhentheclutchbrakehasworntothepointwheretheclutchnolongerengagesconsistently,theshimca

MaintenanceFigure261.Feelergauge•Ifthegapislessthan0.010inch,thenreinstalltheshimandreferencetheTroubleshootingsection.•Ifthegapissufcient,proceedtot

MaintenanceCAUTIONRaisingthemowerdeckforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmay

MaintenanceMotionControlDamperAdjustmentThetopdampermountingboltcanbeadjustedtoobtainamoredesiredmotioncontrolleverresistance.SeeFigure30formountingop

MaintenanceCleaningCleanEngineCoolingSystemServiceInterval:Beforeeachuseordaily(Mayberequiredmoreoftenindryordirtyconditions.)CAUTIONExcessivedebrisar

MaintenanceCleanDebrisFromMachineServiceInterval:Beforeeachuseordaily1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Cleano

SafetySafetySafetyAlertSymbolThislawnmowermeetsorexceedstheB71.4specicationsoftheAmericanNationalStandardsInstituteineffectatthetimeofproduction.Exma

TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl

TroubleshootingProblemPossibleCauseCorrectiveAction1.Engineloadisexcessive.1.Reducethegroundspeed.2.Oillevelinthecrankcaseislow.2.Addoiltothecrankcase

TroubleshootingProblemPossibleCauseCorrectiveAction1.Temperatureisincreasingoncoolanttemperaturegauge.1.Turnunitoffandallowengineandenginecomponentsto

SchematicsSchematicsElectricalDiagram SEAT DELAYMODULE CONTROL SEAT DELAYMODULE INPUT SEATSWITCHCLUTCH PTO PTO SWITCHGROUNDFUSESOLENOID SIGNAL START

SchematicsElectricalSchematic54

Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant

Notes:56

ServiceRecordDate:DescriptionofWorkDone:ServiceDoneBy:57

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G01 1841Figure32Thispagemaybecopiedforpersonaluse.1.Themaximumslopeyoucansafelyoperatethemachineonis15degrees.Usetheslopeindicatortodeterminethedegree

Safety•Inspecttheareawheretheequipmentistobeusedandremoveallrocks,toys,sticks,wires,bones,andotherforeignobjectswhichcanbethrownbythemachineandmaycaus

MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL

Safetyguards,switchesandotherdevicesinplaceandinproperworkingcondition.•Nevermowwiththedischargedeectorraised,removedoralteredunlessthereisagrasscoll

SafetyFigure31.SafeZone-Usethemowerhereonslopeslessthan15degrees2.DangerZone-Useawalkbehindmowerand/orhandtrimmeronslopesgreaterthan15degrees,neardrop

Safetypositivelast.Reconnectpositiverstandnegativelast.•Usecarewhencheckingblades.Wraptheblade(s)orweargloves,andusecautionwhenservicingthem.Onlyrepl