Exmark Lazer ZHP User Manual

For Serial Nos. 540,000 & Higher Part No. 103-9182

- 5 - DANGER POTENTIAL HAZARD ♦ Mowing on wet grass or steep slopes can cause sliding and loss of control. WHAT CAN HAPPEN ♦ Wheels dropping over

- 6 - WARNING POTENTIAL HAZARD ♦ There is no rollover protection when the roll bar is down. WHAT CAN HAPPEN ♦ Wheels dropping over edges, ditche

- 7 - 1.4.16 This mower was designed for one operator only. Keep all others away from mower during operation. 1.4.17 Do Not mow with the dischar

- 8 - WARNING POTENTIAL HAZARD ♦ Hydraulic fluid escaping under pressure can penetrate skin and cause injury. WHAT CAN HAPPEN ♦ Fluid acc

- 9 - Type A Anti-Scalp Rollers Only – See Figure 10 PART NO. 1-323540 LOCATION: Left Front Corner PAR

- 10 - 2. SPECIFICATIONS 2.1 MODEL NUMBER: Serial Nos. 510,000 & Higher: LHP4419KA; LHP4819KA;

- 11 - 2.3 FUEL SYSTEM 2.3.1 Capacity: 11.2 gal. (42 L.) 2.3.2 Type of Fuel: Regular unleaded gasoline, 87 octane or higher. 2.3.3 Fuel

- 12 - 2.6.3 Armrests: Standard seat: foam padded flip-up armrests with height adjustment. Optional suspension seat: molded adjustable flip-

- 13 - 2.10 DIMENSIONS 2.10.1 Overall Width: Without deck Discharge chute up Discharge chute downw/44” Deck 43.9 in. (111.5 cm) 47.4 in. (120

- 14 - 3.2.2 Raise the rear of the unit and support it with jack stands or equivalent support. CAUTION POTENTIAL HAZARD ♦ Raising the rear of t

i WARNING POTENTIAL HAZARD ♦ This product is a piece of power equipment. WHAT CAN HAPPEN ♦ Failure to follow safe operating practices c

- 15 - c) Locate the upper u-shaped section of the roll bar. Install the upper roll bar section using the two 1/2-13 x 3 1/4 capscrews from s

- 16 - 3.3.2 Check the voltage of the battery with a digital voltmeter. Locate the voltage reading of the battery in the table below and charge th

- 17 - b) Remove the four 5/16-18 whizlock nuts from the seat track studs at the bottom of the seat. Retain for use later. c) Align the

- 18 - 3.10 SERVICE HYDRAULIC OIL The machine is shipped with hydraulic oil in the reservoir. Run the machine for approximately 15 minutes to a

- 19 - Pulling the levers back from the neutral position will cause the respective drive wheels to rotate in a reverse direction (spring tension c

- 20 - Brake must be engaged, motion control levers out (neutral lock position) and PTO switch “OFF” to start engine. (It is not necessary for th

- 21 - 4.3.3 Starting Engine: Brake must be engaged, the PTO switch disengaged, and the motion control levers out (neutral lock position). (The

- 22 - Before stopping the engine, place the throttle control midway between the “slow” and “fast” positions. Allow the engine to run a minimum

- 23 - 4.4.2 Loading a Unit: Use extreme caution when loading units on trailers or trucks. One full width ramp that is wide enough to extend beyo

- 24 - d) If the oil level is low, add oil to bring the oil level up to the “FULL” mark on the dipstick. Use oil as specified in the Engine Ow

ii EXMARK PARTS PLUS® PROGRAM EFFECTIVE DATE: September 1, 1995 Program If your Exmark dealer does not have the Exmark part in stock, Exmark will

- 25 - b) Raise deck to the transport (4.5” (11.4cm) cutting height) position. Lift the front of unit and support unit using jack stands or eq

- 26 - CAUTION POTENTIAL HAZARD ♦ Operating a mower deck with loose or weakened blade bolts can be dangerous. WHAT CAN HAPPEN ♦ A loose or w

- 27 - 5.1.8 Check for loose hardware. Service Interval: Daily a) Stop engine, wait for all moving parts to stop, and remove key. b

- 28 - 5.1.12 Check tire pressures: Service Interval: 40 hrs. a) Stop engine, wait for all moving parts to stop, and remove key.

- 29 -5.1.15 Lubricate caster wheel hubs: Service Interval: Once Yearly a) Stop engine, wait for all moving parts to stop, and remove key.

- 30 - b) Lubricate bronze bushings on brake handle pivot with a spray type lubricant or light oil. 5.1.18 Lubricate brake rod bushings:

- 31 - IMPORTANT: Before reinstalling new filter, fill it with Mobil 1 15W-50 and apply a thin coat of oil on the surface of the rubber seal.

- 32 - 5.1.28 Dielectric grease is used on all blade type electrical connections to prevent corrosion and loss of contact. 5.2 ADJUSTMENTS IMPORT

- 33 - FIGURE 10 ANTI-SCALP ROLLER ADJUSTMENT 5.2.2 Deck Leveling: a) Position mower on a flat surface. b) Stop engine

- 34 - j) On left side, adjust front swivel using the locking nut behind the swivel until the front chain is tight and all slack is removed from

iii CONGRATULATIONS on the purchase of your Exmark Mower. This product has been carefully designed and manufactured to give you a maximum amount

- 35 - b) Measure the length of the spring. Measurement should be 2.75” (7.0 cm) between washers (see Figure 12). c) If adjustment is

- 36 - c) Begin with either the left or right motion control lever. Move lever to the neutral position and pull lever back until the clevis pin

- 37 - NOTE: The nuts to the rear of the unit on each rod have left-hand threads. FIGURE 14 RH MOTION CONTROL ADJUSTMENT f)

- 38 - j) Shut off unit. Remove jumper wire from wire harness connector and plug connector into seat switch. 5.2.12 Caster pivot bearings

- 39 -7. TROUBLE SHOOTING 7.1 MOWER PULLS LEFT OR RIGHT (W/LEVERS FULLY FORWARD). a) Refer to Tracking Adjustment Section 4.1.3. b) Check ai

- 40 -ENGINE TROUBLESHOOTING TABLE PROBLEM NO FUEL IMPROPER FUEL DIRT IN FUEL LINE DIRTY AIR FILTER FAULTY SPARK PLUG ENGINE OVERLOADED BLOCKED FUEL

- 41 -8. ELECTRICAL DIAGRAM – KAWASAKI UNITS

- 42 -ELECTRICAL DIAGRAM – KOHLER UNITS

- 43 -9. HYDRAULIC DIAGRAM

- 44 -10. 2-Year Limited Warranty Exmark Turf Equipment (For units purchased on o

iv TABLE OF CONTENTS 1. SAFETY PAGE 1.1 Safety Alert Symbol...

- 45 - SERVICE RECORD Date Description of Work Done Service Done By

- 46 -

®MFG. CO. INC. SEE EXMARK’S COMPLETE LINE OF ACCESSORIES RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM DECK LIFT ASSIST KIT HITCH KIT LIG

- 1 -1. SAFETY 1.1 SAFETY ALERT SYMBOL This SAFETY ALERT SYMBOL is used both in this manual and on the machine to identify important safety m

- 2 - 1.3.4 Thoroughly inspect the area where the equipment is to be used and remove all stones, sticks, wires, bones, and other foreign objects w

- 3 - DANGER POTENTIAL HAZARD ♦ In certain conditions gasoline is extremely flammable and highly explosive. WHAT CAN HAPPEN ♦ A static ch

- 4 - 1.4 OPERATION Although hazard control and accident prevention partially are dependent upon the design and configuration of the equipment, t