Exmark Vikingtm Hydro 4500-355 User Manual

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Summary of Contents

Page 1 - VIKING™HYDRO

VIKING™HYDROForSerialNos.790,000&HigherPartNo.4500-355Rev.A

Page 2 - AllRightsReserved

SafetySafetyandInstructionalDecals•Keepallsafetysignslegible.Removeallgrease,dirtanddebrisfromsafetysignsandinstructionallabels.•Replaceallworn,damage

Page 3 - Introduction

Safety103-1798103-2076103-2103103-2196103-224211

Page 4 - Contents

Safety103-2243103-4935103-562648inchDeckUnitsOnly116-040412

Page 5 - SafeOperatingPractices

SpecicationsSpecicationsModelNumbersSerialNos:790,000andHigherVH15KA362;VH15KA483;VH17KA362CA;VH17KA483CASystemsEngine•EngineSpecications:SeeyourEn

Page 6

SpecicationsCuttingDeck•CuttingWidth:–36inchDeck:35.38inches(89.9cm)–48inchDeck:47.25inches(120.0cm)•Discharge:Side•BladeSize:–36inchDeck:18.00inches

Page 7 - SlopeOperation

OperationProductOverviewFigure31.ECSHandles3.FuelCap2.Controls4.BladeSpacersOperationNote:Determinetheleftandrightsidesofthemachinefromthenormaloperat

Page 8 - MaintenanceandStorage

OperationasshowninFigure4,andthedriveleversarereleased,thedrivewheelsareengagedintheforwarddirection.Squeezingthelefthandand/orrighthandlevercausesthe

Page 9

OperationTheknobcanbeadjustedsothatmachinewill“track”straightaheadwiththedriveleversreleased.PTOEngagementControlLocatedonleftsideofcontrolconsole.Toe

Page 10 - SafetyandInstructionalDecals

OperationDANGERAnuncovereddischargeopeningwillallowobjectstobethrowninanoperator’sorbystander’sdirection.Also,contactwiththebladecouldoccur.Thrownobje

Page 11

OperationFigure51.DriveLeverinneutralposition3.DriveLeverinforwardposition2.DriveLeverlockedinneutralposition4.DriveLeverinreversepositionDrivingForwa

Page 12

WARNINGCALIFORNIAProposition65WarningTheengineexhaustfromthisproductcontainschemicalsknowntotheStateofCaliforniatocausecancer,birthdefects,orotherrepr

Page 13 - Specications

MaintenanceMaintenanceNote:Determinetheleftandrightsidesofthemachinefromthenormaloperatingposition.WARNINGWhilemaintenanceoradjustmentsarebeingmade,so

Page 14 - TorqueRequirements

MaintenancePeriodicMaintenanceCheckEngineOilLevelServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Makesureunitisonalevel

Page 15 - Operation

MaintenanceFigure71.Rod4.Mowerdeck2.Spring5.Dischargedeectorbracket3.Dischargedeector6.Assembledview3.Hookthebentendoftherodaroundthefrontdischarged

Page 16

MaintenanceServicePre-CleanerElementandAirCleanerServiceInterval:Every25hours—Servicetheaircleaner.(Mayneedmoreoftenundersevereconditions.SeetheEngine

Page 17 - OperatingInstructions

MaintenanceLubricateGreaseFittingsNote:Seechartforserviceintervals.1.Stopengine,waitforallmovingpartstostop,andremovekey.Engageparkingbrake.2.Lubricat

Page 18

Maintenance4.FillreservoirasstatedinCheckHydraulicOilLevel.ExmarkPremiumHydroOilisrecommended.Refertothechartforanacceptablealternative:HydroOilChange

Page 19 - Transporting

MaintenanceNote:Hydraulicreservoircanbepressurizedupto5psitospeedthisprocess.6.Ifeitherdrivewheelstilldoesnotrotate,stopandrepeatsteps4and5aboveforthe

Page 20 - Maintenance

MaintenanceAdjustmentsNote:DisengagePTO,shutoffengine,waitforallmovingpartstostop,engageparkingbrake,andremovekeybeforeservicing,cleaning,ormakinganya

Page 21 - PeriodicMaintenance

MaintenanceCuttingHeightAdjustmentTable(1inchto41/4inches(2.5cm-10.8cm))(cont'd.)NumberOfSpacersBelowCasterSupportHubNumberof1/4inch(.64cm)BladeS

Page 22 - CheckforLooseHardware

MaintenanceCAUTIONRaisingthemowerforserviceormaintenancerelyingsolelyonmechanicalorhydraulicjackscouldbedangerous.Themechanicalorhydraulicjacksmaynotb

Page 23

IntroductionCONGRATULATIONSonthepurchaseofyourExmarkMower.Thisproducthasbeencarefullydesignedandmanufacturedtogiveyouamaximumamountofdependabilityandy

Page 24 - ChangeHydraulicSystem

Maintenance4.Stoptheengine,removethekeyandwaitforallmovingpartstostop.5.Bladesmaybeadjustedforcuttingheightbyusingthefour1/4inch(.64cm)spacersfoundont

Page 25 - HydraulicSystemAirPurge

Maintenance3.BesurethebellcrankDoesNottouchtheswitchbodyordamagetotheswitchcouldoccur.4.Retightenswitchmountingbracket.EnginetoMowerDeckBeltAdjustment

Page 26

MaintenanceFigure1548inchMowerDeckBladeBrakeAdjustment1.Stopengineandwaitforallmovingpartstostop.Engageparkingbrake.Removekeyorsparkplugwire(s).2.Dise

Page 27 - Adjustments

MaintenanceHydroDriveLinkageAdjustment•AdjustSpeedControlLinkageandNeutralSafetySwitch:1.Stopengineandwaitforallmovingpartstostop.Engageparkingbrake.R

Page 28 - AdjustingtheAxlePosition

Maintenancetoseeifthewheelstops.Ifnot,repeattheaboveadjustmentprocedure.6.Makethisadjustmentonbothsides.7.Afteradjustmentsaremadeandthewheelsstopwhent

Page 29

Maintenanceshortenthelinkageifthetireiscreepingforward.Tightenthejamnutsatbothends.Releaseandre-engagetheneutrallocklatchcheckingthatthetirestops.Cont

Page 30 - PTOSafetySwitch

MaintenanceCleaningCleanEngineAirCoolingSystemServiceInterval:Beforeeachuseordaily1.Stopengineandwaitforallmovingpartstostop.Engageparkingbrake.Remove

Page 31 - EnginetoMowerDeckBelt

TroubleshootingTroubleshootingImportant:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperatingconditionpriortomoweruse.Whenaprobl

Page 32 - PumpDriveBeltTension

TroubleshootingProblemPossibleCauseCorrectiveAction1.Bypassvalveisnotclosedtight.1.Tightenthebypassvalve.2.Driveorpumpbeltisworn,looseorbroken.2.Chang

Page 33 - HydroDriveLinkage

SchematicsSchematicsWiringDiagramGREENBLACKREDREDBLACKGREENYELLOWBLUEORANGEBROWNABCDEFCONNECTORS ARE VIEWED FROM WIRE ENDN.C. = NORMALLY CLOSEDN.O. =

Page 34

ContentsIntroduction...3Safety...

Page 36 - Cleaning

Conditions and Products CoveredExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agreement between them, jointly warrant

Page 39 - Schematics

MID-MOUNT RIDING ACCESSORIES AND OPTIONSSEE EXMARK’S COMPLETE LINE OF ACCESSORIES AND OPTIONSWALK-BEHIND ACCESSORIES AND OPTIONSGRASS CATCHERMICRO-MUL

Page 40

SafetySafetySafetyAlertSymbolThisSafetyAlertSymbol(Figure2)isusedbothinthismanualandonthemachinetoidentifyimportantsafetymessageswhichmustbefollowedto

Page 41 - 2 Year Limited Warranty

SafetyDANGERIncertainconditionsgasolineisextremelyammableandvaporsareexplosive.Areorexplosionfromgasolinecanburnyou,others,andcausepropertydamage.•F

Page 42

SafetyOperationWARNINGOperatingengineparts,especiallythemufer,becomeextremelyhot.Severeburnscanoccuroncontactanddebris,suchasleaves,grass,brush,etc.c

Page 43

SafetyDANGEROperatingonwetgrassorsteepslopescancauseslidingandlossofcontrol.Lossofcontroland/orlossofoperator’sfootingcouldresultinafallwithanarmorleg

Page 44

SafetyWARNINGHydraulicuidescapingunderpressurecanpenetrateskinandcauseinjury.Fluidaccidentallyinjectedintotheskinmustbesurgicallyremovedwithinafewhou

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