Exmark Lazer HP User Manual

- 5 -1.4.5 Use EXTREME caution when backing up. LOOK BEHIND YOU!1.4.6 Stop the blades when crossing surfaces other than grass and when transportingth

- 6 -1.5.4 Store fuel in a container specifically designed for this purpose in a cool, dry place.1.5.5 Keep the mower and fuel container in locked sto

- 7 - CAUTIONPOTENTIAL HAZARD♦ Engine coolant is toxic.WHAT CAN HAPPEN♦ Swallowing coolant can cause poisoning.HOW TO AVOID THE HAZARD♦ Do

- 8 -PART NO. 103-0210LOCATION: RH Side of ConsoleSerial Nos. 251,999 and LowerPART NO. 1-633354LOCATION: Top of ConsolePART NO. 1-633345LOCATION: RH

- 9 -PART NO. 1-643222LOCATION: Left of Center on MowerDeck, Under Floor PanPART NO. 1-513748LOCATIONS: -Rubber Heat Shield

- 10 -Serial Nos. 251,999 and LowerPART NO. 1-513747LOCATION: Top Center of Console, Under Front of SeatPART NO. 1-303293LOCATION: On Top of

- 11 -2. SPECIFICATIONS2.1 MODEL NUMBER:2.2 ENGINE:2.2.1 Engine Specifications: See your Engine Owner’s Manual2.2.2 RPM: 18, 22, 23, & 25 HP Kohl

- 12 -2.4.7 Safety Interlock System:For Kohler units Serial Nos. 251,999 and Lower and all 22 & 23 HP KawasakiLiquid-cooled units:Operator must be

- 13 -2.7.3 Armrests: Standard seat: foam padded flip-up armrests. Serial Nos. 252,000 and Higher: Armrests with height adjustment.Optional

- 14 -2.10.5 Deck Drive: Electric clutch mounted on horizontal engine shaft. “B” Section belt(with self-tensioning idler) from electric clutch to tra

i WARNINGPOTENTIAL HAZARD♦ This product is a piece of power equipment.WHAT CAN HAPPEN♦ Failure to follow safe operating practices can resul

- 15 -2.11.5 Wheel Base: (center of caster tire to center of drive tire)w/52” & 60” Decks - 50.3 in. (127.8 cm)w/72” Deck – 54.5 in. (138.4 cm)2.1

- 16 -3.2.2 Check the voltage of the battery with a digital voltmeter. Locate the voltage readingof the battery in the table below and charge the batt

- 17 -3.2.5 Place battery on a level surface and remove vent caps.DANGERPOTENTIAL HAZARD♦ Battery electrolyte contains sulfuric acid, which ispoisono

- 18 -3.2.10 Install battery in machine and secure battery hold-down. DO NOT over-tighten.All units except 23 HP Kawasaki Liquid-Cooled and 26 HP Kohl

- 19 -3.6 INSTALL FOOT LIFT ASSIST (Kohler 26 HP EFI and 72” deck units only)a) Remove the lift assist arm from the rear deck lift arm or the seat bas

- 20 -3.8 INSTALL MOTION CONTROL LEVERS.3.8.1 Loosen and remove the two (2) 3/8” x 1” bolts and spring disc washers which attachthe motion control lev

- 21 - WARNINGPOTENTIAL HAZARD♦ Engine coolant is hot and pressurized.♦ Radiator and surrounding parts are hot.WHAT CAN HAPPEN♦ Spray or s

- 22 -When levers are centered in the T-slot the drive system is in the neutral position.With levers moved out in the T-slot the drive system is in th

- 23 -4.1.4 Choke Control: (All units except Kohler 26 HP EFI) Located at lower center ofconsole (right side of ignition switch). Choke is used to ai

- 24 -With a 5/8 wrench, turn both valves one turn counter-clockwise to release drive system.Turn clockwise to reset system. DO NOT overtighten. DO NO

iiEXMARK PARTS PLUS PROGRAMEFFECTIVE DATE: September 1, 1995ProgramIf your Exmark dealer does not have the Exmark part in stock,Exmark will get t

- 25 -4.3.3 Engaging Electric Blade Clutch: The electric blade clutch push-pull switchengages the cutting blades. Be sure that all persons are clear o

- 26 - WARNINGPOTENTIAL HAZARD♦ Loading a unit on a trailer or truck increases thepossibility of backward tip-over.WHAT CAN HAPPEN♦ Backwar

- 27 -4.4.2 Loading a Unit: Use extreme caution when loading units on trailers or trucks.One full width ramp that is wide enough to extend beyond the

- 28 - WARNINGPOTENTIAL HAZARD♦ Engine coolant is hot and pressurized.♦ Radiator and surrounding parts are hot.WHAT CAN HAPPEN♦ Spray or s

- 29 -5.1.4 Clean engine cooling system:Service Interval: Daily or more often in dry conditionsCAUTIONPOTENTIAL HAZARD♦ Excessive debris and damaged

- 30 -5.1.6 Check mower blades.Service Interval: Dailya) Stop engine and remove key.b) Lift deck and secure in raised position as stated in Section 5

- 31 -5.1.7 Check safety interlock system.Service Interval: DailyFor Kohler units with Serial Nos. 251,999 and Lower and all 22 & 23 HPKawasaki L

- 32 -5.1.9 Service air cleaner.For Kohler and Kawasaki Air-cooled units with Standard air cleaner:Service Interval: 25 hrs.more often under severe c

- 33 -5.1.11 Change engine oil:Service Interval: 100 hrs.NOTE: Change oil and filter after first five (5) hrs. of operation.a) Stop engine and remove

- 34 - CAUTIONPOTENTIAL HAZARD♦ Engine coolant is toxic.WHAT CAN HAPPEN♦ Swallowing coolant can cause poisoning.HOW TO AVOID THE HAZARD♦ Do n

iiiCONGRATULATIONS on the purchase of your Exmark Mower. This product hasbeen carefully designed and manufactured to give you a maximum amount ofdepen

- 35 - WARNINGPOTENTIAL HAZARD♦ Engine compartment contains open belt drives and fans.♦ Rotating components can cause injuryWHAT CAN HAPPEN♦

- 36 -5.1.14 Check tire pressures:Service Interval: 40 hrs.a) Stop engine and remove key.b) Inflate all four tires to 13 psi (90 kPa).NOTE: Do not ad

- 37 -c) Lubricate front caster pivots once a year. Remove hex plug and cap. Threadgrease zerk in hole and pump with grease until it oozes out around

- 38 -5.1.20 Lubricate brake rod bushings:Service Interval: 160 hrs.a) Stop engine and remove key.b) Tilt seat up.c) Lubricate bronze bushings on each

- 39 - Replacement FiltersExmark P/N 99-9403 (low pressure)Kohler 26 HP EFIKohler P/N 2405003 (high pressur

- 40 -5.1.26 Change hydraulic system filter:Service Interval: After First 250 hrs. Then yearly thereafterNOTE: Use only Exmark Part No. 1-513211 fo

- 41 -c) Sheave retaining bolt in the end of engine crankshaft.d) Setscrews on the Jackshaft sheaves.NOTE: Newer models with a Jackshaft assembly, whi

- 42 -g) Adjust anti-scalp rollers for Normal Operating Conditions. Stop engine andremove key. Place rollers in one of the positions shown in Fig. 10.

- 43 -k) Recheck that the 3/4” blocks fit just snugly under the brackets and that thetension on all the chains are approximately equal. Make sure all

- 44 -5.2.5 Deck Belt Tension.a) The deck belt is tensioned by a self-tensioning idler, no adjustment isnecessary.5.2.6 Alternator belt tension. (Kawa

ivTABLE OF CONTENTS1. SAFETY PAGE1.1 Safety Alert Symbol ... 11.2 Tra

- 45 -c) If adjustment is necessary, tighten the nut directly below the yoke andloosen the bottom nut (bottom one of the two tightened together) below

- 46 -For Ogura clutches proceed with the following steps:a) Stop engine and remove key.b) Engage parking brake.c) Place .012-.024 inch feeler gages t

- 47 - CAUTIONPOTENTIAL HAZARD♦ Raising the mower deck for service or maintenancerelying solely on mechanical or hydra

- 48 -The left rod assembly controls the left wheel and the right rod assemblycontrols the right wheel.i) Repeat on opposite side of unit. Tightenlock

- 49 -6.3 MERCURY SWITCH DISPOSAL CAUTIONPOTENTIAL HAZARD♦ The mercury contained in the tilt switch is poisonous.WHAT CAN HAPPEN♦ Exposure to

- 50 -Federal law states that batteries should not be placed in the garbage. Management anddisposal practices must be within relevant federal, state

- 51 -IMPORTANT: It is essential that all operator safety mechanisms beconnected and in proper operating condition prior to mower use.When a problem

- 52 -8. ELECTRICAL DIAGRAM – KOHLER 18, 22, 23, & 25 HP AIR-COOLED UNITSSerial Nos. 251,999 and Lower

- 53 -ELECTRICAL DIAGRAM – KOHLER 23 & 25 HP AIR-COOLED UNITSSerial Nos. 252,000 and Higher

- 54 -ELECTRICAL DIAGRAM – 22 & 23 HP KAWASAKI LIQUID-COOLED UNITS

- 1 -1. SAFETY1.1 SAFETY ALERT SYMBOLTHIS SAFETY ALERT SYMBOL IS USED BOTH IN THIS MANUAL AND ON THEMACHINE TO IDENTIFY IMPORTANT SAFETY MESSAGES WH

- 55 -ELECTRICAL DIAGRAM – KOHLER 26 HP EFI UNITSSerial Nos. 251,999 and Lower

- 56 -ELECTRICAL DIAGRAM – KOHLER 26 HP EFI UNITSSerial Nos. 252,000 and Higher

- 57 -ELECTRICAL DIAGRAM – 23 HP KAWASAKI AIR COOLED

- 58 -ELECTRICAL DIAGRAM – 27 HP KAWASAKI LIQUID COOLED

- 59 -9. HYDRAULIC DIAGRAM

- 60 -10. WARRANTYLimited WarrantyExmark Commercial Turf EquipmentExmark Mfg. Co. Inc. and its affiliate, Exmark Warranty Company, pursuant to an agre

- 61 -As a condition to this warranty, customer shall have read the operator's manual and shall havecompleted and returned to Exmark Warranty Com

- 62 -NOTES

- 63 -SERVICE RECORD Date Description of Work Done Service Done By

- 64 -

- 2 - WARNINGPOTENTIAL HAZARD♦ Engine exhaust contains carbon monoxide, which isan odorless deadly poison.WHAT CAN HAPPEN♦ Carbon monoxide

SEE EXMARK’S COMPLETELINE OF PRODUCTS FOR TURF CARELAZER Z®LAZER Z® HPLAZER Z® XP TURF TRACER®TURF TRACER®TURF TRACER® HPMETRO®METRO® HPVIKING HYDRO U

- 3 - DANGERPOTENTIAL HAZARD♦ In certain conditions gasoline is extremely flammableand highly explosive.WHAT CAN HAPPEN♦ A static charge can

- 4 -1.4 OPERATIONAlthough hazard control and accident prevention are partially dependent upon thedesign and configuration of the equipment, these fac