Exmark Mower Pioneer E-Series 4500-996 Rev A User Manual Page 28
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Maintenance
PeriodicMaintenance
CheckEngineOilLevel
ServiceInterval:Beforeeachuseordaily
1.Stopengineandwaitforallmovingpartstostop.
Makesureunitisonalevelsurface.
2.Checkwithenginecold.
3.Cleanareaarounddipstick.Removedipstick
andwipeoiloff.Reinsertthedipstickaccording
totheenginemanufacturer'srecommendations.
Removethedipstickandreadtheoillevel.
4.Iftheoillevelislow,wipeofftheareaaroundthe
oilllcap,removecapandlltothe“FULL”
markonthedipstick.Exmark4-CyclePremium
EngineOilisrecommended;refertotheEngine
Owner'smanualforanacceptablealternative.Do
Notoverll.
Important:DoNotoperatetheenginewiththe
oillevelbelowthe“LOW”(or“ADD”)markon
thedipstick,oroverthe“FULL”mark.
CheckBatteryCharge
ServiceInterval:Monthly
WARNING
CALIFORNIA
Proposition65Warning
Batteryposts,terminals,andrelated
accessoriescontainleadandlead
compounds,chemicalsknowntotheStateof
Californiatocausecancerandreproductive
harm.Washhandsafterhandling.
Allowingbatteriestostandforanextendedperiodof
timewithoutrechargingthemwillresultinreduced
performanceandservicelife.Topreserveoptimum
batteryperformanceandlife,rechargebatteriesin
storagewhentheopencircuitvoltagedropsto12.4
volts.
Note:Topreventdamageduetofreezing,battery
shouldbefullychargedbeforeputtingawayfor
winterstorage.
Checkthevoltageofthebatterywithadigital
voltmeter.Locatethevoltagereadingofthebatteryin
thetableandchargethebatteryfortherecommended
timeintervaltobringthechargeuptoafullcharge
of12.6voltsorgreater.
Important:Makesurethenegativebatterycable
isdisconnectedandthebatterychargerusedfor
chargingthebatteryhasanoutputof16voltsand
7ampsorlesstoavoiddamagingthebattery(see
chartforrecommendedchargersettings).
Voltage
Reading
Percent
Charge
Maximum
Charger
Settings
Charging
Interval
12.6or
greater
100%
16volts/7
amps
No
Charging
Required
12.4–12.675–100%
16volts/7
amps
30Minutes
12.2–12.450–75%
16volts/7
amps
1Hour
12.0–12.225–50%
14.4volts/4
amps
2Hours
11.7–12.00–25%
14.4volts/4
amps
3Hours
11.7orless
0%
14.4volts/2
amps
6Hoursor
More
RecommendedJump
StartingProcedure
ServiceInterval:Asrequired
1.Checktheweakbatteryforterminalcorrosion
(white,green,orblue“snow”),itmustbecleaned
offpriortojumpstarting.Cleanandtighten
connectionsasnecessary.
CAUTION
Corrosionorlooseconnectionscancause
unwantedelectricalvoltagespikesatanytime
duringthejumpstartingprocedure.
DoNotattempttojumpstartwithlooseor
corrodedbatteryterminalsordamagetothe
enginemayoccur.
28
- PIONEERE-SERIES 1
- AllRightsReserved 2
- Introduction 3
- Contents 4
- SafetyAlertSymbol 5
- SafeOperatingPractices 5
- SlopeOperation 7
- MaintenanceandStorage 8
- SafetyandInstructionalDecals 11
- 116-4308 13
- 116-4465 13
- 116-6363 13
- PTOSwitchSymbols 13
- 109-6016 14
- 116-4430 14
- Specications 15
- Dimensions 17
- TorqueRequirements 17
- ProductOverview 18
- Operation 18
- Pre-Start 21
- OperatingInstructions 21
- Transporting 25
- Maintenance 27
- PeriodicMaintenance 28
- CheckMowerBlades 29
- CheckSafetyInterlock 30
- CheckTirePressures 32
- CheckConditionOfBelts 32
- LubricateGreaseFittings 32
- CheckSparkPlugs 32
- ChangeFuelFilter 32
- ReplaceEmissionsAirIntake 33
- ChangeHydraulicSystem 33
- FilterandFluid 33
- CheckSparkArrester 34
- (ifequipped) 34
- ThreadLockingAdhesives 34
- Copper-BasedAnti-seize 34
- DielectricGrease 34
- Adjustments 35
- PumpDriveBeltTension 36
- DeckBeltTension 36
- AdjustingtheParkingBrake 36
- MotionControlHandle 37
- Adjustment 37
- FullForwardTracking 38
- MotionControlLinkage 38
- AdjustingtheSeatRide 39
- Suspension 39
- ElectricClutchAdjustment 39
- Cleaning 40
- Troubleshooting 42
- Schematics 44
- G4500-749_A 46
- ServiceRecord 49
- G01 1841 51
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