Exmark Mower Pioneer E-Series 4500-996 Rev A User Manual Page 33
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Maintenance
originallyinstalledatthefactorytokeepthefuelline
awayfromcomponentsthatcouldcausefuelline
damage.
ReplaceEmissionsAirIntake
Filter
ServiceInterval:Every500hours
1.Stopengine,waitforallmovingpartstostop,and
removekeyorsparkplugwire(s).Engageparking
brake.
2.Removethelterfromtheventhose.
3.Insertanewlterintotheendoftheventhose.
ChangeHydraulicSystem
FilterandFluid
ServiceInterval:Aftertherst100hours
Every500hoursthereafter
(Every250hoursifusing
Mobil115W50)
1.Stopengine,waitforallmovingpartstostop,and
allowenginetocool.Removekeyandengage
parkingbrake.
2.Locatethetwoltersunderthetransmissions.
Removelterguards.
3.Carefullycleanareaaroundlters.Itisimportant
thatnodirtorcontaminationenterhydraulic
system.
4.Unscrewlterstoremoveandallowoiltodrain
fromdrivesystem.
Important:Beforereinstallingnewlters,
applyathincoatofExmarkPremiumHydro
Oilonthesurfaceoftheltersrubberseal.
Turntheltersclockwiseuntilrubberseal
contactsthelteradapterthentightenthelter
anadditional3/4to1fullturn.
5.Removetheventplugoneachtransmissionand
llthroughexpansionreservoir,whenoilcomes
outofventreinstallplug.
ExmarkPremiumHydroOilisrecommended.
Refertothechartforanacceptablealternative:
HydroOil
ChangeInterval
ExmarkPremiumHydro
Oil(Preferred)
500Hours
Mobil115W50
250Hours
Torqueplugsto180in-lb(244N-m).Continueto
addoiluntilitreachestheFULLCOLDlineon
theexpansionreservoir.
Figure23
1.Oillter3.Leftreartire
2.Ventplug
6.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
CAUTION
Raisingthemowerdeckforserviceor
maintenancerelyingsolelyonmechanical
orhydraulicjackscouldbedangerous.The
mechanicalorhydraulicjacksmaynotbe
enoughsupportormaymalfunctionallowing
theunittofall,whichcouldcauseinjury.
DoNotrelysolelyonmechanicalorhydraulic
jacksforsupport.Useadequatejackstands
orequivalentsupport.
7.Startengineandmovethrottlecontrolaheadto
1/2throttleposition.Disengageparkingbrake.
WARNING
Enginemustberunninganddrivewheels
mustbeturningsoadjustmentscanbe
performed.Contactwithmovingpartsorhot
surfacesmaycausepersonalinjury.
Keepngers,hands,andclothingclearof
rotatingcomponentsandhotsurfaces.
33
- PIONEERE-SERIES 1
- AllRightsReserved 2
- Introduction 3
- Contents 4
- SafetyAlertSymbol 5
- SafeOperatingPractices 5
- SlopeOperation 7
- MaintenanceandStorage 8
- SafetyandInstructionalDecals 11
- 116-4308 13
- 116-4465 13
- 116-6363 13
- PTOSwitchSymbols 13
- 109-6016 14
- 116-4430 14
- Specications 15
- Dimensions 17
- TorqueRequirements 17
- ProductOverview 18
- Operation 18
- Pre-Start 21
- OperatingInstructions 21
- Transporting 25
- Maintenance 27
- PeriodicMaintenance 28
- CheckMowerBlades 29
- CheckSafetyInterlock 30
- CheckTirePressures 32
- CheckConditionOfBelts 32
- LubricateGreaseFittings 32
- CheckSparkPlugs 32
- ChangeFuelFilter 32
- ReplaceEmissionsAirIntake 33
- ChangeHydraulicSystem 33
- FilterandFluid 33
- CheckSparkArrester 34
- (ifequipped) 34
- ThreadLockingAdhesives 34
- Copper-BasedAnti-seize 34
- DielectricGrease 34
- Adjustments 35
- PumpDriveBeltTension 36
- DeckBeltTension 36
- AdjustingtheParkingBrake 36
- MotionControlHandle 37
- Adjustment 37
- FullForwardTracking 38
- MotionControlLinkage 38
- AdjustingtheSeatRide 39
- Suspension 39
- ElectricClutchAdjustment 39
- Cleaning 40
- Troubleshooting 42
- Schematics 44
- G4500-749_A 46
- ServiceRecord 49
- G01 1841 51
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