Exmark Mower Pioneer E-Series 4500-996 Rev A User Manual Page 42
- Page / 52
- Table of contents
- TROUBLESHOOTING
- BOOKMARKS
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Troubleshooting
Troubleshooting
Important:Itisessentialthatalloperatorsafetymechanismsbeconnectedandinproperoperating
conditionpriortomoweruse.
Whenaproblemoccurs,donotoverlookthesimplecauses.Forexample:startingproblemscouldbecaused
byanemptyfueltank.
Thefollowingtablelistssomeofthecommoncausesoftrouble.Donotattempttoserviceorreplacemajor
itemsoranyitemsthatcallforspecialtimingofadjustmentprocedures(suchasvalves,governor,etc.).Have
thisworkdonebyyourEngineServiceDealer.
Note:WhendisconnectingelectricalconnectorsDONOTpullonthewirestoseparatetheconnectors.
ProblemPossibleCauseCorrectiveAction
1.PTOisengaged.
1.DisengagethePTO.
2.Parkingbrakeisnotengaged.2.Settheparkingbrake.
3.Driveleversarenotinneutrallock
position.
3.Ensurethedriveleversareintheneutral
lockposition.
4.Batterydoesnothaveafullcharge.
4.
Chargethebattery.SeeCheck
BatteryChargeandRecommended
JumpStartingProceduresectionsin
Maintenance.
5.Electricalconnectionsarecorroded,loose
orfaulty.
5.Checktheelectricalconnectionsfor
goodcontact.Cleanconnectorterminals
thoroughlywithelectricalcontactcleaner,
applydielectricgreaseandreconnect.
6.Fuseisblown.6.Replacetheblownfuse.
7.Relayorswitchisdefective.7.ContactanAuthorizedServiceDealer.
Starterdoesnotcrank
8.Faultymodule.8.Replacemodule.
1.Fueltankisempty.1.Fillthefueltank.
2.Fuelshutoffvalveisclosed.
2.Openthefuelshutoffvalve.
3.Oillevelinthecrankcaseislow.
3.Addoiltothecrankcase.
4.Thethrottleandchokearenotinthe
correctposition.
4.Besurethethrottlecontrolismidway
betweenthe“SLOW”and“FAST”
positions,andthechokeisinthe“ON”
positionforacoldengineorthe“OFF”
positionforawarmengine.
5.Dirtinfuellter.5.Replacethefuellter.
6.Dirt,water,orstalefuelisinthefuel
system.
6.ContactanAuthorizedServiceDealer.
7.Aircleanerisdirty.
7.Cleanorreplacetheaircleanerelement.
8.Seatswitchisnotfunctioningproperly.
8.Checktheseatswitchindicator.Replace
seatifneeded.
9.Electricalconnectionsarecorroded,loose
orfaulty.
9.Checktheelectricalconnectionsfor
goodcontact.Cleanconnectorterminals
thoroughlywithelectricalcontactcleaner,
applydielectricgreaseandreconnect.
10.Relayorswitchisdefective.10.ContactanAuthorizedServiceDealer.
11.Faultysparkplug.
11.Clean,adjustorreplacesparkplug.
12.Sparkplugwireisnotconnected.
12.Checkthesparkplugwireconnection.
Enginewillnotstart,startshard,orfailsto
keeprunning
13.Faultymodule.13.Replacemodule.
42
- PIONEERE-SERIES 1
- AllRightsReserved 2
- Introduction 3
- Contents 4
- SafetyAlertSymbol 5
- SafeOperatingPractices 5
- SlopeOperation 7
- MaintenanceandStorage 8
- SafetyandInstructionalDecals 11
- 116-4308 13
- 116-4465 13
- 116-6363 13
- PTOSwitchSymbols 13
- 109-6016 14
- 116-4430 14
- Specications 15
- Dimensions 17
- TorqueRequirements 17
- ProductOverview 18
- Operation 18
- Pre-Start 21
- OperatingInstructions 21
- Transporting 25
- Maintenance 27
- PeriodicMaintenance 28
- CheckMowerBlades 29
- CheckSafetyInterlock 30
- CheckTirePressures 32
- CheckConditionOfBelts 32
- LubricateGreaseFittings 32
- CheckSparkPlugs 32
- ChangeFuelFilter 32
- ReplaceEmissionsAirIntake 33
- ChangeHydraulicSystem 33
- FilterandFluid 33
- CheckSparkArrester 34
- (ifequipped) 34
- ThreadLockingAdhesives 34
- Copper-BasedAnti-seize 34
- DielectricGrease 34
- Adjustments 35
- PumpDriveBeltTension 36
- DeckBeltTension 36
- AdjustingtheParkingBrake 36
- MotionControlHandle 37
- Adjustment 37
- FullForwardTracking 38
- MotionControlLinkage 38
- AdjustingtheSeatRide 39
- Suspension 39
- ElectricClutchAdjustment 39
- Cleaning 40
- Troubleshooting 42
- Schematics 44
- G4500-749_A 46
- ServiceRecord 49
- G01 1841 51
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