Exmark Mower Pioneer E-Series 4500-996 Rev A User Manual Page 38
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Maintenance
FullForwardTracking
Adjustment
Ifthemachinetravelsorpullstoonesidewhenthe
motioncontrolleversareinthefullforwardposition,
adjustthecoverplates.
1.Loosenthescrewsonacoverplate(seeFigure29).
2.Slidethecoverplatebackwardorforwardto
adjustthetraveloftheleverandtightenthe
screws.
3.Drivethemachineandcheckthefullforward
tracking.
4.Repeatsteps1through3untildesiredtracking
isobtained.
Figure29
1.Controlarmshaft
3.Trackingplate
2.Trackingplatescrew
MotionControlLinkage
Adjustment
Locatedoneithersideoftheunit,belowtheseatare
thepumpcontrollinkages.Rotatingtheturnbuckle
witha1/2inchwrenchallowsnetuningadjustments
sothatthemachinedoesnotmoveinneutral.Any
adjustmentsshouldbemadeforneutralpositioning
only.
WARNING
Enginemustberunninganddrivewheelsmust
beturningsoadjustmentscanbeperformed.
Contactwithmovingpartsorhotsurfacesmay
causepersonalinjury.
Keepngers,hands,andclothingclearof
rotatingcomponentsandhotsurfaces.
1.Priortostartingtheengine,pushthedecklift
pedalandremovetheheightofcutpin.Lower
decktotheground.
2.Raisetherearofmachineupandsupportwith
jackstands(orequivalentsupport)justhigh
enoughtoallowdrivewheelstoturnfreely.
3.Removetheelectricalconnectionfromtheseat
safetyswitch,locatedunderthebottomcushion
oftheseat.Theswitchisapartoftheseat
assembly.
4.Temporarilyinstallajumperwireacrossthe
terminalsintheconnectorofthemainwiring
harness.
5.Startengine.Brakemustbeengagedand
motioncontrolleversouttostartengine.
Operatordoesnothavetobeintheseat.Run
engineatfullthrottleandreleasebrake.
6.Runtheunitatleast5minuteswiththedrive
leversatfullforwardspeedtobringhydraulicoil
uptooperatingtemperature.
Note:Themotioncontrolleverneedstobein
neutralwhilemakinganynecessaryadjustments.
7.Bringthemotioncontrolleversintotheneutral
position.Thecontrolplatetabsshouldtouchthe
returntoneutralplatesonthehydros.Adjust
pumpcontrolrodlengthsbylooseningthenuts
androtatingtheturnbuckleintheappropriate
directionuntilthewheelsslightlycreepinreverse
(
Figure30).Movethemotioncontrolleverstothe
reversepositionandwhileapplyingslightpressure
totheleverallowthereverseindicatorspringsto
bringtheleversbacktoneutral.Thewheelsmust
stopturningorslightlycreepinreverse.
38
- PIONEERE-SERIES 1
- AllRightsReserved 2
- Introduction 3
- Contents 4
- SafetyAlertSymbol 5
- SafeOperatingPractices 5
- SlopeOperation 7
- MaintenanceandStorage 8
- SafetyandInstructionalDecals 11
- 116-4308 13
- 116-4465 13
- 116-6363 13
- PTOSwitchSymbols 13
- 109-6016 14
- 116-4430 14
- Specications 15
- Dimensions 17
- TorqueRequirements 17
- ProductOverview 18
- Operation 18
- Pre-Start 21
- OperatingInstructions 21
- Transporting 25
- Maintenance 27
- PeriodicMaintenance 28
- CheckMowerBlades 29
- CheckSafetyInterlock 30
- CheckTirePressures 32
- CheckConditionOfBelts 32
- LubricateGreaseFittings 32
- CheckSparkPlugs 32
- ChangeFuelFilter 32
- ReplaceEmissionsAirIntake 33
- ChangeHydraulicSystem 33
- FilterandFluid 33
- CheckSparkArrester 34
- (ifequipped) 34
- ThreadLockingAdhesives 34
- Copper-BasedAnti-seize 34
- DielectricGrease 34
- Adjustments 35
- PumpDriveBeltTension 36
- DeckBeltTension 36
- AdjustingtheParkingBrake 36
- MotionControlHandle 37
- Adjustment 37
- FullForwardTracking 38
- MotionControlLinkage 38
- AdjustingtheSeatRide 39
- Suspension 39
- ElectricClutchAdjustment 39
- Cleaning 40
- Troubleshooting 42
- Schematics 44
- G4500-749_A 46
- ServiceRecord 49
- G01 1841 51
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